In 2024, the global FRP tank market was valued at $2.49 billion USD, with projections suggesting steady growth to $3.13 billion by 2028. Clearly, fiberglass reinforced plastic (FRP) tanks have earned their place in the market; they are a crucial part of countless industrial operations because they offer a lightweight, corrosion resistant storage solution. But no matter how well-built an FRP tank is, an improper installation can lead to costly downtime, or even major system failures. 

At Troy Dualam, we’ve spent years perfecting our methods, leveraging lessons learned from our successful projects. Whether it’s a straightforward upgrade or a massive, multi-tank system, we approach installation with a keen eye for detail at every stage—because a little foresight can prevent major operational setbacks. If you are considering a new FRP tank installation, here’s a quick rundown of the most important things to know to get it right the first time.

FRP Tank Installation Procedure Guidelines

1. Preparing 

The first step to a successful installation is proper site preparation. FRP storage tanks need a stable foundation—typically a concrete base or a gravel sand layer. The surface must be level, clean, and free of debris or sharp objects that could damage the tank’s bottom or compromise its stability.

Key considerations include:

• Using fine sand or pea gravel for a smooth, compacted surface.
• Installing a sand retaining groove to maintain the sand layer gap size.
• Adding a thick rubber plate for additional cushioning in some cases.

Neglecting this step can lead to tank instability, uneven wear, or even damage to the tank wall. 

2. Safe Handling 

Industrial storage tanks are lightweight and corrosion resistant, but they aren’t invulnerable; they must be carefully handled during transport and around your site. Mishandling can lead to abrasions or structural harm. Always follow these guidelines:

• Use cranes, forklifts, or other appropriate lifting equipment: Do not try to roll or slide the tank into place.
• Avoid stepping directly on the tank with hard-soled shoes—your team should wear soft-soled shoes to prevent surface damage.

3. Installation Best Practices

Once on site, the foremost considerations for a successful installation include:

• Anchor Bolts and Securing: Install and pour anchor bolts to secure the tank against wind, seismic forces, and other environmental stresses. Use water-fixed anchor bolts for additional security.
• Alignment: Properly align the tank so all fittings, such as the drain valve and vent hole, connect seamlessly with your infrastructure.
• Prevent Accidental Pressure: Install a blind plate to safeguard against negative pressure pumping during startup.

4. Post-Installation Inspection

Before putting your tank into operation, a thorough inspection is non-negotiable:

• Structural Integrity: Look for any signs of damage or deformation that might have been caused during the installation process. 
• Connections: Verify all fittings and piping are leak-free and properly sealed.
• Anchor Bolts: Confirm that anchor bolts and supports are secure.

Why Work with Troy Dualam?

While this blog lays out some general tips, it’s important to know that every FRP tank installation project is different and can present unique challenges, depending on a multitude of factors.

Our team has decades of hands-on experience in FRP tank installation, fabrication, and maintenance; we don’t just deliver tanks—we deliver solutions. Whether you need help selecting the right FRP storage tank for your operation or ensuring your installation is built to last, our team works with you every step of the way to get the job done right.

Installing fiberglass tanks isn’t just another step in your process—it’s a critical investment in your operation’s future. The insights we’ve shared here are a starting point, but successful installations depend on the unique needs of your facility, your industry, and your goals. Contact us to discuss how we can deliver the expertise, quality, and performance you need. Let’s make your next project a success.